[Rhodes22-list] CB trunk Surgery - Roger's Recommended MOC

Roger Pihlaja cen09402 at centurytel.net
Thu Dec 9 19:57:38 EST 2004


----- Original Message -----
From: "Lou Rosenberg" <lsr3 at MAIL.nyu.edu>
To: "The Rhodes 22 mail list" <rhodes22-list at rhodes22.org>
Sent: Thursday, December 09, 2004 7:32 PM
Subject: Re: [Rhodes22-list] CB trunk Surgery - Roger's Recommended MOC


> >Todd, Roger:
>
>
> Roger,
> One of  My first experiment w WS epoxies I tried using acetone to
> lower viscosity and it does evap very quickly and of course creates
> more flammable fumes besides the epoxy fumes.
> thanks for that option.
>   L
>
> >
> >Funny you should ask.  I once had to do a project that involved spray
> >coating an epoxy binder into a delicate nonwoven C-fiber batting.  The
> >unthickened epoxy was too viscous to atomize in a 2-fluid spray nozzle.
> >However, it turns out that uncured West system epoxy & catalysts (They
are
> >really epoxy products made by the Dow Chemical Co. - shhh, don't tell
> >anyone!) are completely soluble in ketones like acetone or methyl ethyl
> >ketone (MEK).  If Lou is not getting good penetration into the cement;
then,
> >he can thin out the uncured epoxy with acetone in practically any
proportion
> >he needs to get the viscosity low enough.  Warning, the acetone will be
> >evaporating during and after application & will create a REALLY flammable
> >vapor in the vicinity of the cement.  So, good ventillation will be very
> >critical in this operation.
> >
> >Roger Pihlaja
> >S/V Dynamic Equilibrium
> >
> >----- Original Message -----
> >From: "Todd Tavares" <sprocket80 at mail.com>
> >To: "The Rhodes 22 mail list" <rhodes22-list at rhodes22.org>
> >Sent: Thursday, December 09, 2004 5:10 PM
> >Subject: Re: [Rhodes22-list] CB trunk Surgery - Roger's Recommended MOC
> >
> >
> >>  Roger,
> >>
> >>    Is there a way to thin a small amount of epoxy to brush onto the
exposed
> >cement first?
> >>
> >>  Todd
> >>
> >>
> >>  ----- Original Message -----
> >>  From: "Roger Pihlaja" <cen09402 at centurytel.net>
> >>  To: "The Rhodes 22 mail list" <rhodes22-list at rhodes22.org>
> >>  Subject: Re: [Rhodes22-list] CB trunk Surgery - Roger's Recommended
MOC
> >>  Date: Thu, 9 Dec 2004 15:59:18 -0500
> >>
> >>  >
> >>  > Steve,
> >>  >
> >>  > MOC property = Material Of Construction property
> >>  >
> >>  > What I was refering to was to trowel in uncured 3M 5200 polyurethane
> >>  > adhesive directly over the cement.  The 3M 5200 would be the patch
in
> >this
> >>  > case.  Even cured, this material is no where near stiff enough for
this
> >>  > application.
> >>  >
> >>  > I wouldn't use 3M 5200 to attach some other patch material to the
cement
> >>  > either.  3M 5200 is too viscous to properly soak into the cement to
> >develop
> >>  > a strong bond with it.
> >>  >
> >>  > I suggested using untickened epoxy as a tie layer with the cement.
The
> >low
> >>  > viscosity epoxy will soak into the porosity in the cement, creating
a
> >deep
> >>  > mechanical & chemical bond with the cement.
> >>  >
> >>  > Roger Pihlaja
> >>  > S/V Dynamic Equilibrium
> >>  >
> >>  > ----- Original Message -----
> >>  > From: "Steve" <rhodes2282 at yahoo.com>
> >>  > To: "The Rhodes 22 mail list" <rhodes22-list at rhodes22.org>
> >>  > Sent: Thursday, December 09, 2004 3:43 PM
> >>  > Subject: Re: [Rhodes22-list] CB trunk Surgery - Roger's Recommended
MOC
> >>  >
> >>  >
> >>  > > Roger
> >>  > > 3-M 5200 polyurethane caulk to
> >>  > > > build up the patch as some
> >>  > > > others have suggested.  Polyurethane caulk has the
> >>  > > > wrong MOC properties for
> >>  > > > this application.
> >>  > >
> >>  > > I don't get what you mean here.  I wasn't talking
> >>  > > about building up a patch with 3M 5200; 3M 5200 is the
> >>  > > patch if you when that route.  Also, what are you
> >>  > > talking about when you say MOC properties?
> >>  > > Steve
> >>  > >
> >>  > >
> >>  > > --- Roger Pihlaja <cen09402 at centurytel.net> wrote:
> >>  > >
> >>  > > > Lou,
> >>  > > >
> >>  > > > I would use prefabricated G-10 sheets.  G-10 is a
> >>  > > > composite material made
> >>  > > > from oriented glass fiber & epoxy and it is very
> >>  > > > stiff.  You will be able to
> >>  > > > cut it with a saber saw to an exact fit into
> >>  > > > whatever size & shape the hole
> >>  > > > in your centerboard well ends up being.  You can
> >>  > > > order G-10 in panels as
> >>  > > > small as 12 inch X 12 inch up to as large as 36 inch
> >>  > > > X 48 inch in any
> >>  > > > thickness ranging from 1/32 inch to 2 inch.  Use an
> >>  > > > unthickened epoxy tie
> >>  > > > layer soaked into the cement and also on the cement
> >>  > > > side of the G-10 patch.
> >  > > > > Then, I would use a fiberglass tape laminated with
> >>  > > > epoxy to bridge the
> >>  > > > remaining gap between the G-10 patch and the old
> >>  > > > centerboard well.  The
> >>  > > > centerboard well side of the G-10 patch will still
> >>  > > > need the final coat of
> >>  > > > epoxy loaded up with West 422 Barrier Additive.
> >>  > > > G-10 sheets can be ordered
> >>  > > > from:
> >>  > > >
> >>  > > > McMaster-Carr Supply Company
> >>  > > > 473 Ridge Rd.
> >>  > > > Dayton, NJ  08810-0317
> >>  > > > 732-329-3200 (Sales)
> >>  > > > www.mcmaster.com
> >>  > > >
> >>  > > > Tell them you want "Grade G-10/FR4 Garolite" in
> >>  > > > whatever sheet size &
> >>  > > > thickness you need.
> >>  > > >
> >>  > > > Note, do not use 3-M 5200 polyurethane caulk to
> >>  > > > build up the patch as some
> >>  > > > others have suggested.  Polyurethane caulk has the
> >>  > > > wrong MOC properties for
> >>  > > > this application.
> >>  > > >
> >>  > > > Roger Pihlaja
> >>  > > > S/V Dynamic Equilibrium
> >>  > > >
> >>  > > >
> >>  > > > ----- Original Message -----
> >>  > > > From: "Lou Rosenberg" <lsr3 at MAIL.nyu.edu>
> >>  > > > To: "The Rhodes 22 mail list"
> >>  > > > <rhodes22-list at rhodes22.org>
> >>  > > > Sent: Thursday, December 09, 2004 11:22 AM
> >>  > > > Subject: Re: [Rhodes22-list] CB trunk surgery
> >>  > > >
> >>  > > >
> >>  > > > > Roger,
> >>  > > > >    I purchase a small cutting disc for my dremel
> >>  > > > yesterday and hope to
> >>  > > > > begin the work on Sun.
> >>  > > > >    My plan is to:
> >>  > > > >     Remove the cement which is causing the bulge,
> >>  > > > then I will have to
> >>  > > > > insert a  thin plastic or metal piece to cover the
> >>  > > > cement as the
> >>  > > > > epoxy will not bond directly to the cement
> >>  > > > effectively.
> >>  > > > >   I will sand the thin plastic down for good
> >>  > > > adherance  quality and
> >>  > > > > hope to just fit it under snugly to the
> >>  > > > surrounding trunk.
> >>  > > > >   any comments/ suggestions??
> >>  > > > >   Lou
> >>  > > > >
> >>  > > > > __________________________________________________
> >>  > > > > Use Rhodes22-list at rhodes22.org, Help?
> >>  > > > www.rhodes22.org/list
> >>  > > > >
> >>  > > > >
> >>  > > >
> >>  > > >
> >>  > > > __________________________________________________
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> >>  > > >
> >>  > >
> >>  > >
> >>  > >
> >>  > >
> >>  > > __________________________________
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> >>  > >
> >>  >
> >>  >
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