[Rhodes22-list] Window replacement update - done

[The Rhodes 22 Email List]

Nice job Graham. One question. Why two thru hulls at the waterline?

Jerry Lowe





> Graham,
>
> Wow! It looks great!  I love the shape of the window, especially the
> sloped
> leading edge. Very attractive design.  I am so glad that all went well.
>
> We need a via from the inside.
>
> Mike
> s/v Windlass ('91)
> Nissequogue River, NY
>
>
> -----Original Message-----
> From: rhodes22-list-bounces at rhodes22.org
> [mailto:rhodes22-list-bounces at rhodes22.org] On Behalf Of The Rhodes 22
> Email
> List
> Sent: Saturday, June 6, 2015 9:30 PM
> To: 'The Rhodes 22 Email List'
> Subject: [Rhodes22-list] Window replacement update - done
>
> So I screwed up my courage and installed the starboard window today. In
> the
> end I was satisfied with the outcome but along the way I thought at one
> point that I had an unmitigated disaster on my hands.
>
> I applied the double-sided tape to the cabin leaving 1/2 inch between the
> tale and where the edge of the acrylic panel for the sealant, applied the
> sealant (see picture attached) and pressed on the glass. I had my wife
> help
> by anchoring the bottom aft corner in alignment with the moulded in ledge
> and then I wrapped the glass into place going forward. When I got to the
> front I checked back and discovered that my wife thought she was supposed
> to
> place the glass on the top of the ledge instead of on the face of the
> cabin
> side so the whole thing was badly misaligned and the aft part of the
> window
> was not even touching the cabin side - my nightmare scenario.
>
> Lesson one, don't assume that your helper understands what you intend.
>
> Contrary to what I expected, I was able to pull the glass off and
> reposition
> it properly. It took a lot of force but it did separate cleanly.
> Fortunately
> I had pressed the tape firmly onto the cabin using a roller before I
> applied
> the sealant but I had not yet pressed the glass into the tape firmly. The
> second attempt, aided by some colourful language did the trick.
>
> Lesson two: The tape is not entirely unforgiving when pressure has not
> been
> applied. I was very very lucky this time.
>
> Lesson three: The tape is amazingly tenacious. Once pressed into place I
> did
> not need to use the clamps that I had devised to hold the glass in place
> while the sealant cured.
>
> Lesson four: A white boat with black sealant is a potential disaster. I
> masked back 2 feet from the edge of the glass and changed my plastic
> gloves
> repeatedly but I still had black goo everywhere - including my face.
> Fortunately, as long as you get to it before it cures it can be removed.
> For
> the port side I will increase the area that I mask off and have a place
> away
> from the boat where I can put tools down.
>
> Lesson five: Removing the protective covering from the inside after the
> glass was installed was easy. I could pull up the edge with my fingernail
> and then pull the paper off in one piece. Having painted over the paper I
> had worried that it might be difficult to peel the paper off but the paint
> turned out to have no effect.
>
> It feels like a solid installation but only time will tell. Hopefully it
> won't spring off overnight.
>
> Now that I have gone through this once, hopefully the port side will go
> smoother and with lest anxious anticipation.
>
> Given the cost of ports and the problem of installing them so they don't
> leak, I am satisfied with this fix - about $300 total for both sides. The
> bonus is that the window openings are considerably larger than the
> original
> ports.
>
> I have attached a picture of the finished product.
>
>
> Graham
> -------------- next part --------------
> A non-text attachment was scrubbed...
> Name: Starboard window installed June 6. 2015.jpg
> Type: image/jpeg
> Size: 96409 bytes
> Desc: not available
> Url :
> http://www.rhodes22.org/pipermail/rhodes22-list/attachments/20150606/5fbe2fc
> a/attachment.jpg
> -------------- next part --------------
> A non-text attachment was scrubbed...
> Name: Applying sealant and tape b.jpg
> Type: image/jpeg
> Size: 136459 bytes
> Desc: not available
> Url :
> http://www.rhodes22.org/pipermail/rhodes22-list/attachments/20150606/5fbe2fc
> a/attachment-0001.jpg
> __________________________________________________
> To subscribe/unsubscribe go to
> http://www.rhodes22.org/mailman/listinfo/rhodes22-list
>
> For the list Charter and help with using the mailing list and archives go
> to
> http://www.rhodes22.org/list
> __________________________________________________
>
> __________________________________________________
> To subscribe/unsubscribe go to
> http://www.rhodes22.org/mailman/listinfo/rhodes22-list
>
> For the list Charter and help with using the mailing list and archives go
> to http://www.rhodes22.org/list
> __________________________________________________
>